Magnaflow Install 5th Gen 4Runner

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Magnaflow Cat-back Exhaust Install 5th Gen 4Runner

Fitting Bigger Tires on 5th Gen 4Runner

MagnaFlow 15145 MF Series Performance Cat-Back Exhaust System

Step by Step Installation and Instructions of the MagnaFlow 15145 Cat-Back Exhaust System. This install is on a 2014; however, this exhaust will fit on other models. This is a very simple install and can take under 3 hours if you have two guys.

You will get the most out of this exhaust system if you couple it with an intake system; however, this is not needed. The CAI combined with an aftermarket exhaust will open up the airflow through your engine, thus increasing the overall performance.

Also, having an aftermarket CAI will increase the life of your filters.

Specs

Tools

Step 1: Jack up Truck

MagnaFlow Exhaust Cat-Back Exhaust Install - Jack up Truck

You will want some car creepers or something to move around on once you are underneath the truck. This makes for an easy process for getting in and out from underneath your 4Runner.

Step 2: Unbolt Exhaust from Y-pipe

MagnaFlow Exhaust Cat-Back Exhaust Install - Unbolt Exhaust from Ypipe

Start by unbolting the OEM 4Runner exhaust from the Y-pipe under the center of the truck. This is the piece that connects the actual muffler to the Y-pipe. At this point, you do not want to actually remove the exhaust or even the bolts. Leave the bolts connected. Right now we are just loosening the connection from the exhaust to the Y-Pipe. We don’t want to remove the bolts because we will need to remove two more bolts that are connected to the exit tubing.

In V6 and V8 engines where there is more than one exhaust bank, ‘Y-pipes’ and ‘X-pipes’ work on the same principle of using the low pressure component of an exhaust pulse to increase the velocity of the next exhaust pulse

Step 3: Unbolt Exhaust from Exit Tubing

MagnaFlow Cat-Back Exhaust Install - Unbolt Exhaust from Exit Tubing

We will need to remove two more bolts that are connected to the exit tubing. At this point, you want to loosen these bolts as well. It is important to keep the bolts on that are connected to the Y-Pipe as the whole system moves when you are trying to unbolt the exhaust from the exit pipe.

You remove the bolts from the Y-Pipe (like we did), you are going to have a hard time getting leverage on unbolting the exhaust from the exit pipe. We had to put the bolts back on to get enough leverage to remove the second set of bolts pictured below.

After you have loosened the 4 bolts from the Y-Pipe and the exit pipe, you can now remove all 4 bolts and set the aside.

Save the bolts from the Y-Pipe section, you will need these to install the new MagnaFlow Cat-Back Exhaust on your 4Runner.

Step 4: Use WD40 to loosen up the Rubber Connectors (Rubber Isolators)

Next, you want to remove all 5 of the rubber connectors (rubber isolators) that hold your exhaust on and prevent your whole truck from shaking when your engine is running. Pictured below are all 5 rubber connection points.

VERY IMPORTANT: Do not damage the rubber connectors, you will need these to install the new MagnaFlow Cat-Back Exhaust on your 4Runner.

To loosen the rubber connectors, use WD40 and a very small flathead screwdriver. Use the flathead screwdriver to open up the rubber connectors in between the rubber and metal. Spray the WD40 in between these small spaces and slide the rubber connectors back and forth until everything is sliding around nice and free.

VERY IMPORTANT: Do not remove any isolators at this point.

5th Gen 4Runner Exhaust Install - WD40 on Rubber Connectors

Rubber Isolator 1

5th Gen 4Runner Exhaust Install - Rubber Connector 1

Rubber Isolator 2

5th Gen 4Runner Exhaust Install - Rubber Connector 2

Rubber Isolator 3

5th Gen 4Runner Exhaust Install - Rubber Connector 3

Rubber Isolator 4

5th Gen 4Runner Exhaust Install - Rubber Connector 4

Rubber Isolator 5

5th Gen 4Runner Exhaust Install - Rubber Connector 5

Step 5: Remove OEM Exhaust

MagnaFlow Cat-Back Exhaust Install - Remove OEM 4Runner Exhaust

After you have greased up the rubber isolators with WD40, you can now remove all rubber connectors and remove the OEM 4Runner exhaust.

Step 6: Remove OEM Pipe

MagnaFlow Cat-Back Exhaust Install - Remove OEM 4Runner Exhaust Pipe

VERY IMPORTANT: Note that you will have to lower the replacement tire in the rear of the 4Runner to allow the old OEM exhaust pipe to exit and be removed. If you do not lower the tire, you will not be able to remove the exhaust pipe (yes, this happened to us as well). Hopefully, this helps you expedite the process a little faster.

Step 7: Ready for Install

MagnaFlow Cat-Back Exhaust Toyota 4Runner (5th Gen)MagnaFlow Cat-Back Exhaust Install - Ready for Install

Step 8: Feeding Tail Pipe

MagnaFlow Cat-Back Exhaust Install Toyota 4Runner (5th Gen)

The first section of the new exhaust you want to install is this crooked looking piece of exhaust tubing, the tail pipe. This will go straight up and over the frame.

Step 9: Installing the Muffler

MagnaFlow Exhaust Cat-Back Exhaust Install - Installing New Exhaust

Once you have the exhaust back onto the rubber connectors, you can grab the two bolts that you disconnected from the Y-Pipe and bolt those back onto the new system.

Step 10: Installing New Tail Pipe (New Clamps)

MagnaFlow Exhaust Cat-Back Exhaust Install - Installing New Tail PipeMagnaFlow Exhaust Cat-Back Exhaust Install - Bolting on New Clamps

Once you have the new exhaust bolted onto the Y-pipe and connected to all the rubber isolators, you can now start to clamp on the remaining two clamps in the rear and exit of the system.

That’s it! This is a very easy install if you have a couple spare hours in your day. It took us around 3 hours from opening the doors to having the new exhaust on.

You want to check out the exhaust in a couple days and make sure all of the rubber isolators are still in place.

What exhaust are you running? Are you thinking about the MagnaFlow or the Borla? Let us know your thoughts by commenting below.

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Showing 12 comments
  • Stephen
    Reply

    What benefits do you get with this mod? More HP? Better MPG?

    • Bgreene
      Reply

      Stephen,

      Obviously better sound, the tip looks bad ass. From an actual HP perspective, I have not run any tests but I honestly do feel the difference when I get on it. We did not put in on a Dyno, so hard to really tell.

      Yeah, the exhaust is much larger so I definitely get better exhaust flow. Everything back from the Cat is going to be easier on the engine.

      In terms of MPG, I don’t know what to say… it’s a 4Runner. I have not noticed a huge difference.

      I can say with the sound being better, I do get on the gas a lot more often and do not regret installing the exhaust overall.

  • JimmyJet
    Reply

    Why did you choose to go with a Magnaflow over other brands?

    • Bgreene
      Reply

      James,

      After reading for hours and probably months in the forums, it came down to the sound. As most systems; Flowmaster, Borla, and Magnaflow are similar in performance, the sound of each is very different. I thought the Flowmaster would have been too loud for my taste. Also, I thought the Borla Catback exhaust system would have been a little underwhelming for my taste.

  • Shaf Syed
    Reply

    I just got this yesterday and the box says 2014. Even when I called Magnaflow they directed me to this model. I am doubble thinking it. Will this fit the 2017 SR5?

  • Shaf
    Reply

    15145/15145MF Cat Back System Mandrel Bent.

  • Shaf
    Reply

    SYS C/B 2012 Toypta 4Runner 4.0L,2.50″ Stanliess Steel Tubing, 5X11X22″ Muffler, 4.0″ Tip

  • Shaf
    Reply

    I did the install this past weekend and it was relatively easy. The only issue I had were getting loose the two screws form the exit pipe. The front two that are spring loaded were no issue. I must have been at just those screws off an on during the day for about 4 hours even after lubrication. But one they were off the rest of the installation was a no brainer.

  • Shaf
    Reply

    After driving it I need to inspect the install. I hear various rattling and squeeaking. Magnaflow said to inspect there is no rubbing and everything clears heat guards.

    • Brenan - Trail4R
      Reply

      Yeah, there is a heat shield in the back. You may have had to take this piece off when installing the exhaust. Look at where the heat shield is making contact with the exhaust. Take the heat shield off and bend the shield away from the exhaust. It should not take much, maybe an inch or two. Use a set of vice grips and clamps to bend the shield.

  • 556boyer - James
    Reply

    I installed my Magnaflow exhaust last night. Being a family man, I need to do any mods after the kids are asleep. The biggest problem with this is I need to be very conscience of noise. If you have never tried making your 4R awesome in silence – just take my word that it takes a lot longer then it should to get anything done.

    I had a terrible time trying to get the bolts undone from exit tube. I just could not get enough torque on them. After laying on my back for awhile (in silence) I decided I was just going to cut the pipe. How do you cut a pipe quietly? I dunno. I tried to grab my reciprocating saw, put a fresh diablo metal blade on. The concept was to run it slowly. LOL. Not happening.

    Okay, lets try a fresh metal blade on a jig saw and run that slowly. Nope.

    Fine, lets just use a hack saw. Hey, this is working. I can just do it slow and its pretty quiet. Problem is, getting the right angle to engage more of the blade is difficult. Maybe I should try to just hold the damn blade with my hands. Yup, this is working. Maybe 45 minutes later I have successfully cut through the pipe!

    After wiggling out the rest of the parts of the OEM stock I figured out that I still needed to take those stupid bolts out. At least I could get enough torque on them this time.

    Install went smooth, test drive went okay. Drove a couple miles to the gas station and was getting the infamous Magnaflow rattle many people talk about. I went to bed mad, woke up to ask about returning the product to the Amazon dealer I got it from and got ready to call Magnaflow to complain. Instead, I looked at the 4R sitting in the driveway, jacked it up and took a look. I could shake the exhaust tip from side to side and make the pipes just barely tap a screw coming out of the heat shield.

    I loosed a connection or two, pulled super hard, and re-tightened the brackets. I’m guessing I pulled the exhaust forward 1/8″. I drove to work. No rattle.

    Success. For now. I’ll keep an eye on it and hope for the best. If it does start to rattle again I am going to grind that screw down and see if that fixes things.

    Combined with my K&N intake, I have gone from about 17mpg to almost 21mpg and she sounds pretty mean. Pending the rattles stay away I think I’ll enjoy these pipes.

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